Synthetic quartz is a highly pure material that has become an essential material in electronics due to its favorable chemical and physical properties. Oxygen, hydrogen and silicon compounds such as silicon tetrachloride are used to make synthetic quartz. Synthetic quartz offers several beneficial properties. These include resistance to acids, corrosion, high temperatures, wear, shock, compression, bending and infiltration. Hence, it is widely used in the electronics industry. High purity synthetic quartz has a low volume of impurities, linear defects and inclusions. The hydrothermal process is used commercially for the production of synthetic quartz. Types of synthetic quartz include synthetic quartz crystal, synthetic quartz glass, etc.
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Applications of synthetic quartz include electronics – mainly for the semiconductor and solar industries. Synthetic quartz is also used in optical fibers and photomask substrates for large scale integration (LSI) in semiconductor circuits and liquid crystal display panels (LCD). The demand for large and finer images increases as the demand for LCD panels increases. Synthetic quartz is the base material in the photomask, which is used in etching the ultra-fine circuitry of the display panel. This in turn leads to the perfect precision required for high resolution and clarity of large display panels. Synthetic quartz photomask substrates have properties of excellent permeability and low thermal ductility in the far ultraviolet region.
Synthetic quartz is also used in lithography tools due to its excellent property of light transparency in different wavelengths of the visible spectrum and the extremely low coefficient of thermal expansion. These lithography tools are used to transfer a fine circuit pattern in a photomask onto a wafer during the manufacture of semiconductor integrated circuits. Synthetic quartz used in lithography tools meets the need for finer circuitry to produce a high resolution circuit pattern image on the surface of the wafer.
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Synthetic quartz is also used in optical components used in wavelength lasers in microlithography projection systems. Optical components made from synthetic quartz are used to transmit high-energy ultraviolet laser radiation to substrates to generate large-area integrated circuits. These components are very resistant to lasers and are therefore suitable for high-power or short-wave lasers. High purity synthetic quartz is also used to make crucibles that pull the single crystal silicon used to make semiconductor devices and solar cells. High purity quartz is used in the solar industry for single crystal bars made of silicon metal.
The Asia Pacific region is the major region of the synthetic quartz market as it has the leading semiconductor and consumer electronics manufacturers. The Asia-Pacific region is also the largest manufacturer of semiconductor devices and electronic devices such as smartphones, computers, and laptops. Japan, Taiwan and China are the most important countries in the semiconductor industry in the Asia-Pacific region. Growth in the solar industry is likely to drive demand for synthetic quartz in the Asia-Pacific region. Solar and semiconductor applications are also expected to grow faster in the Asia-Pacific region. New manufacturing facilities are being built in China and are expected to go into operation in 2018. Hence, the synthetic quartz market is expected to expand in the Asia-Pacific region in the near future. North America is also a key region of the synthetic quartz market in terms of demand. The United States makes up a significant proportion of semiconductor and solar applications in North America.
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Major players in the synthetic quartz market include Shin-Etsu Chemical Co., Ltd., Murata Manufacturing Co., Ltd., Seiko Epson Corporation, Nihon Dempa Kogyo Co., Ltd., Asahi Glass Co., Ltd., CoorsTek , Inc. and Kyocera Corporation.
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